Modeling and simulation of a fully air swept ball mill in a raw material grinding circuit

A raw material grinding circuit was modeled using plant data. Samples were collected from around the circuit and, following a crash stop, from inside the mill. The size distributions of the samples were determined down to a few microns. Using the data from inside the mill a modeling approach, based on perfect mixing, was developed. The modelling approach implicitly assumes that the mixture of feed materials broken is homogenous from the breakage point of view. The air classification around the circuit was modeled using the efficiency curve approach. In order to measure the success of the method the circuit performance was predicted by simulation studies while it was operating at different conditions. The results were then compared with the measured data. It is concluded that modeling gives a useful quantitative indication of what may occur in fully air swept mills.     

Preparation of clean coal by flotation following ultra fine liberation

This paper reports the results of current fundamental research at the Department of Process Engineering, University of Miskolc on the processing of clean coal from Mecsek bituminous coal, Southern Hungary. The theoretical possibility of the separation of different petrographic components was proven experimentally and their liberation degree was determined based on the petrographic composition, flotation kinetic study of isolated components (groups of components), scanning electron microscopy and microprobe analyses. The mill with stirred ball media was chosen for the ultra-fine liberation of the coal components. It was revealed that along with the liberation of coal components, their surface oxidation and spontaneous agglomeration, entrapping the mineral impurities take place in ultra-fine grinding. This paper discusses the interfacial phenomena occurring in the ultra-fine grinding process and their influence on the flotation. The concept for the advanced preparation of clean coal was developed, tested and proved. The main steps of this concept are the ultra-fine liberation in the stirred-media mill, the de-agglomeration of flocs spontaneously formed during the ultra-fine grinding and the induced (hydrophobic) flocculation with the following two-step flotation in a flotation column.     

制备单根大重量喷涂钼丝的生产研究

全面系统地介绍了“大坯料轧制开坯-大加工率变形-长线拉伸”制造喷涂钼丝的工艺。重点阐述了Y370、Y250型三辊连轧机实现一火轧制开坯和长线拉伸增加在线碱洗工序对提高喷涂钼丝内部组织结构和外部表面质量的影响。分析了工艺中出现的问题，提出了相应的解决办法。     

复印粉的粉碎分级技术

本文介绍了利用国产气流粉碎机和余气萃取分级制备复印粉的实用技术，并展示了粉碎分级系统和复印粉的电镜照片。     

连轧管“竹节”问题的研究

本文就各工艺参数对“竹节”的影响进行了较系统的试验。在此基础上，对连轧管“竹节”问题进行了分析，得出了“竹节”形态的基本特征；后“竹节”与轧制压力的关系；影响后“竹节”的主要工艺因素等一系列有意义的结果。对前、后“竹节”形态明显不同的原因进行了初步探讨。提出了“竹节”在线控制模型的初步设想。     

φ100mm定径机轧辊孔型设计改进

针对定径机换辊后定径钢管所出现的质量问题,提出了成品机架的轧辊孔型不分配变形量和适当增大孔型直径的改进措施。     

热轧高强钢平整机辊径参数设计技术研究

基于高强钢平整机的生产工艺特点,结合板形与辊耗问题,将带材的出口前张力与辊间压力横向分布都均匀作为目标函数,把保证所有被平整高强钢产品的机械性能满足产品大纲要求作为约束条件,提出了一套针对热轧高强钢平整机的工作辊与支承辊辊径参数设计模型.其研究结果对指导宝钢分公司1880 mm热轧平整机的工艺参数的确定与技术谈判发挥了重要作用,并具有进一步的推广价值.     

高效铣环在胜科1井事故处理中的应用

胜科1井是中国石化的一口重点科学探井,在钻至井深5001m时因井眼缩径发生了卡钻事故。由于井底存在直翼扩大器、PDC钻头等含有硬质合金的落鱼,普通铣鞋无法完成套铣打捞作业,为此,专门设计了一种高效铣环。该铣环的切削元件选用了一种硬度达93.2 HRA的钛合金,经铣槽镶焊在本体上;本体选用了40CrNiMo厚壁管材,并进行了调质处理;连接螺纹选用了双级梯形同步螺纹。在胜科1井的应用表明：切削元件的强度满足了切削扩大器切削翼和PDC钻头胎体的需要,其齿形、布齿方向和出刃高度设计合理,提高了切削速度;本体性能高,切削元件焊接性能较好;双级梯形同步螺纹有效增加了连接部位的强度,具有较高的上扣扭矩,承受冲击载荷能力强。高效铣环在该井的成功应用,为今后同类型井的事故处理提供了借鉴。     

基于模糊信息处理的中板轧机微机在线监测系统

中板轧机是中板厂最重要的生产设备，对其工况进行在线监测意义重大，各种传感器将轧机的工况信息传送给微机系统，微机系统将这些信息进行模糊处理，发出相关信息，指导系统安全，高效运行。     

关于粉体成球机盘体几何形状的研究

通过对粉体小球在粉体成球机盘底上运动轨线的研究,利用Euler定理,结合其参数特点,得到了不同几何形状的盘底在成球过程中对粉体小球运动的影响,球面盘底较平面盘底更有利于成球的结论。